Chinook Overlander
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Gear Directory

What's on the Build

A structured directory of the tools, parts and software used on the Chinook — with honest disclosures on what's bought, supplied, sponsored or affiliate.

KMC KM552 IMS wheel — gloss silver with machined face
KMC Wheels

KMC KM552 IMS

A reimagined version of KMC's famous Impact race wheel — monoblock construction with a simulated beadlock ring. Run in 17×8.5 with a −10 offset on the 80 Series' 6×139.7 pattern.

Diameter
17×8.5
Bolt Pattern
6×139.7
Offset
−10 mm
Finish
Gloss Silver / Machined
Supplied by BrandView →
Fuel Gripper M/T 33-inch mud-terrain tyre
Fuel Off-Road

Fuel Gripper M/T

Aggressive 33-inch mud-terrains with a protruding sidewall, high-void tread and a stiff, puncture-resistant carcass — traction in the thick stuff, quiet enough for the road between.

Size
33×12.50R17LT
Load Range
E (10PR)
Speed / Load
120Q
Max Load
3085 lb
Supplied by BrandView →
KC HiLiTES FLEX ERA 4 LED light
KC HiLiTES

KC FLEX ERA 4

The big-hitter of the FLEX ERA family — long-range LED output for the front bar plus a pair mounted as ditch lights.

Series
FLEX ERA 4
Kit
2-Light Master Kit
Mounting
Front bar + ditch
Optics
Interchangeable
Supplied by BrandView →
KC HiLiTES FLEX ERA 1 LED light
KC HiLiTES

KC FLEX ERA 1

The compact single-lens FLEX ERA — tucked in as rear and side scene lighting around the habitat for setting up camp after dark.

Series
FLEX ERA 1
Kit
2-Light Master Kit
Mounting
Habitat rear + sides
Beam
Scene / flood
Supplied by BrandView →
Electronics

300Ah Lithium Battery Bank

House power for lighting, fridge, water and the control system.

Personally Purchased
Electronics

Raspberry Pi 5

The UI brain running the Tesla-style digital dashboard.

Personally Purchased
Electronics

ESP32-S3 Controllers

The reliable nervous system switching loads and reading sensors.

Personally Purchased
Unimig Razor TIG 200 AC/DC welder with torch and regulator
Unimig

Unimig Razor TIG 200 AC/DC

AC/DC TIG for the precision work — aluminium fabrication, thin steel and clean, controlled fusion welds.

Process
TIG AC/DC + MMA
Max Output
200 A
Ignition
HF Start
Input
240V Single Phase
Personally PurchasedView →
Unimig Envy Multi 195 multi-process welder
Unimig

Unimig Envy Multi 195

The multi-process workhorse — MIG for the heavy chassis and barwork, with TIG and stick on tap when the job changes.

Process
MIG / TIG / MMA
Max Output
195 A
Wire Feed
Gas / Gasless
Input
240V Single Phase
Personally PurchasedView →
Software

Fusion 360

CAD for engine plates, brackets and 3D-printed parts.

Personally Purchased
Bambu Lab P1S enclosed CoreXY 3D printer
Bambu Lab

Bambu Lab P1S

An enclosed CoreXY that prints jigs, prototypes and the screen shroud fast and repeatably — hot enough for engineering-grade filaments.

Build Volume
256³ mm
Nozzle
0.4mm Steel
Max Speed
500 mm/s
Chamber
Enclosed CoreXY
Personally PurchasedView →
Overture Rapid PETG filament spool, 1.75mm black
Overture

Overture Rapid PETG

High-speed PETG for prototyping — tough, forgiving and cheap enough to iterate fast before committing to a final part.

Material
PETG (High Speed)
Diameter
1.75 mm
Spool
1 kg
Tolerance
±0.02 mm
Personally PurchasedView →
Elegoo PAHT-CF carbon-fibre nylon filament spool, 1.75mm black
Elegoo

Elegoo PAHT-CF

Carbon-fibre reinforced high-temp nylon for final parts — high strength, rigidity and heat resistance for brackets that live in the engine bay and cab.

Material
PAHT-CF (Nylon)
Diameter
1.75 mm
Spool
1 kg
Traits
High Temp / Rigid
Personally PurchasedView →

Disclosure: some links are affiliate links and some products were supplied or sponsored, as labelled on each item. This never changes what goes on the build — only genuinely used gear is listed. See our affiliate disclosure.